{"id":25193,"date":"2014-01-01T10:30:53","date_gmt":"2014-01-01T10:30:53","guid":{"rendered":"https:\/\/www.babcock-wanson.com\/portfolio\/stolthaven-dagenham-ltd-thermal-fluid-system\/"},"modified":"2020-03-19T10:52:06","modified_gmt":"2020-03-19T10:52:06","slug":"stolthaven-dagenham-ltd-thermal-fluid-system","status":"publish","type":"jetpack-portfolio","link":"https:\/\/www.babcock-wanson.com\/it\/portfolio\/stolthaven-dagenham-ltd-thermal-fluid-system\/","title":{"rendered":"Stolthaven Dagenham Ltd"},"content":{"rendered":"
\r\n\t

Babcock Wanson has designed a new thermal fluid system to accommodate its high efficiency Thermal Fluid Heaters at Stolthaven Dagenham Ltd bulk liquid terminal situated on the river Thames in Dagenham, Essex.<\/h4>\r\n\t\t\t\t\"liquid\r\n

\r\n\tInstalling High Efficiency Thermal Fluid Heaters\r\n\t<\/h2>\r\n\t

The site has been operating for many years, handling chemicals, petroleum, pharmaceutical and agricultural products, but more recently has added a bitumen facility to its portfolio. Originally operating at 134,000 M\u00b3, Stolthaven Dagenham has now expanded its capacity to 160,000 M\u00b3 and is home to 120 tanks ranging from 66 to 11,000 M\u00b3.<\/p>\r\n

Babcock Wanson worked closely with Stolthaven Dagenham\u2019s consultants to provide the final design of the boiler house and then install and fit it out with its EPC ES and TPC B Thermal Fluid Heaters. A large proportion of the thermal design was also carried out by Babcock Wanson with the supply of all the system valves and ancillary equipment to provide a complete system with single point of responsibility. The system also incorporates a secondary circuit to provide lower temperature thermal fluid for the bitumen pump casing heating. The project was a fast moving one with tight deadlines, all of which Babcock Wanson met.<\/p>\r\n

\r\n\tThe Solution\r\n\t<\/h2>\r\n\tThe Babcock Wanson EPC1000ES and TPC1000B Thermal Fluid Heaters are being used at the site to heat the bitumen to a constant 165\u00b0C to maintain its fluid state. If the bitumen falls below this temperature it becomes difficult \u2013 and eventually impossible – to pump it where it needs to go. An accurate and reliable heat source is therefore essential. The heaters are fitted with dual fuel burners to guarantee fuel supplies with gasoil as backup if natural gas is not available. These are ideal for interruptible site gas supplies as they reduce operational costs whilst ensuring operational availability of the heating equipment.
\r\n\r\n

The Babcock Wanson EPC ES and TPC B are fully automatic coil type, multi-pass Thermal Fluid Heaters and were chosen for this application as they offer a high efficiency solution to a very energy intensive process. They provide optimal distribution of the heat, high fluid velocity in the exchange tubes and continuous flow monitoring to ensure long fluid life and the highest level of safety. The EPC Heaters also precisely match fuel input to plant energy requirements and include their own in-built exhaust gas to combustion air economiser for highest practicable operating efficiency. With lower energy input demand also comes lower total exhaust emissions, so there are also environmental benefits.<\/p>\r\n\t\t\t\t\"liquid\r\n

\r\n\t\tCustomer Testimonials\r\n\t<\/h3>\r\n
\r\n\t\t\t — Loucas Antoniou, Engineering Manager at Bakkavor Meals London\t\t\r\n\t\t\t

\u201cThe Thermal Oxidiser is the most efficient way of removing any smells and it\u2019s also very straightforward to use. \u00a0We have been a customer of Babcock Wanson for many years and have always enjoyed a good service.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Carbon Trust Annual Report 2009\/10\t\t\r\n\t\t\t

\u201cA major carbon footprint reduction will be achieved when the scheme currently in progress to change the main boiler fuel from heating oil to gas is completed in summer 2010. This \u00a3900k project will reduce our carbon emissions via energy usage by around 15% by removing the need to use heavy fuel oil, as the new boiler plant will use natural gas as its main fuel source.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Webster & Horsfall\t\t\r\n\t\t\t

\u201cWhat we hadn\u2019t expected initially though is the level of control the new system provides us with; it\u2019s amazing. It alerts us to any potential issues, is easy to maintain (no annual statutory inspection is required) and is quick to respond. All that and it doesn\u2019t take up much room.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Peter Connolly, Production Engineer at Vacu-Lug\t\t\r\n\t\t\t

\u201cThe ESM 2000 installation, together with an ongoing programme of process plant lagging and steam trap maintenance, has enabled us to significantly reduce our gas usage and cushion the company against rising gas prices.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Dave Scrivens, Facilities Manager at Plastic Omnium\t\t\r\n\t\t\t

\u201cBabcock Wanson\u2019s expertise and ability to provide a whole package made them the leading contender for this project. On further investigation, their proposal was also commercially viable, which sealed the deal.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Denis Kelly, Engineering & Construction Manager at Stolthaven Dagenham\t\t\r\n\t\t\t

\u201cThe Thermal Fluid Heaters themselves were ideal for this project as they are based on mature technology and are well proven in the field. They are robust and also require very little maintenance.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Ian McQuarrie, Engineering Manager at Puredrive\t\t\r\n\t\t\t

\u201cDuring my three years here, the Steam Generators and Thermal Fluid Heaters have worked flawlessly. Babcock Wanson carries a good name in the business for both quality and equipment longevity. Their knowledge, company wide, is exceptional and the whole package from installation through to service is managed professionally.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Jason Hall, J&A Young Engineering Manager\t\t\r\n\t\t\t

\u201cWe had estimated our steam requirements, but Babcock Wanson had the experience to understand that we had underestimated this. In fact, the erratic nature of the steam loads would have been impossible to meet under our existing spec. Babcock Wanson was able to identify this as well as provide a very energy efficient solution with a number of enhanced features\u201d.<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Lee Bullen, Corrugated Services Manager at Board24\t\t\r\n\t\t\t

\u201cIt\u2019s running very well, both easy to use and efficient. The service from Babcock Wanson has also been very good.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\t\t\t — Peter Shrimpton, Engineering Projects Manager at Bridgnorth Aluminium Ltd\t\t\r\n\t\t\t

“We were unfamiliar with Babcock Wanson, but we\u2019ve had no problems with it whatsoever; you simply switch it on and it works \u2013 simple as that! The service we have received from Babcock Wanson has also been great.\u201d<\/p>\r\n<\/blockquote>\r\n

\r\n\tCall Me Back<\/b>\r\n\t<\/h2>\r\n

\r\n\tAll the aspects of our product design, organization and services are oriented towards our customers\u2019 needs.\r\n\t<\/h4>\r\n Notice: JavaScript is required for this content.\r\n \r\n\t\t\t\t\"Bakkavor\r\n

\r\n\tWhat the Client Thought\r\n\t<\/h2>\r\n\t

Denis Kelly, Engineering & Construction Manager at Stolthaven Dagenham, comments on the decision to use Babcock Wanson for this latest project: \u201cwe looked at the market and what was available to suit our needs. We were familiar with Babcock Wanson and I have seen their equipment previously when working at other similar sites. It\u2019s a good, well known brand with competitively priced products and with a UK base which was important for ongoing support.<\/p>\r\n

\u201cThe Thermal Fluid Heaters themselves were ideal for this project as they are based on mature technology and are well proven in the field. They are robust and also require very little maintenance.\u201d<\/p>\r\n

Stolthaven Dagenham is one of many bulk liquid storage and logistics companies that Babcock Wanson has worked with over recent years. The company has gained an excellent reputation in the industry for its reliable, cost-effective heaters and excellent service.<\/p>\r\n

<\/p>\r\n<\/div>","protected":false},"excerpt":{"rendered":"

EPC ES and TPC B Thermal Fluid Heaters<\/p>\n","protected":false},"author":1,"featured_media":25004,"comment_status":"closed","ping_status":"closed","template":"","format":"standard","meta":{"_acf_changed":false,"_relevanssi_hide_post":"","_relevanssi_hide_content":"","_relevanssi_pin_for_all":"","_relevanssi_pin_keywords":"","_relevanssi_unpin_keywords":"","_relevanssi_related_keywords":"","_relevanssi_related_include_ids":"","_relevanssi_related_exclude_ids":"","_relevanssi_related_no_append":"","_relevanssi_related_not_related":"","_relevanssi_related_posts":"","_relevanssi_noindex_reason":"","footnotes":""},"jetpack-portfolio-type":[3600],"jetpack-portfolio-tag":[],"class_list":["post-25193","jetpack-portfolio","type-jetpack-portfolio","status-publish","format-standard","has-post-thumbnail","hentry","jetpack-portfolio-type-chimica-farmaceutica"],"acf":[],"yoast_head":"\nStolthaven Dagenham Ltd - Babcock Wanson<\/title>\n<meta name=\"description\" content=\"Babcock Wanson has designed a new thermal fluid system to accommodate its high efficiency Thermal Fluid Heaters at Stolthaven Dagenham Ltd.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.babcock-wanson.com\/it\/portfolio\/stolthaven-dagenham-ltd-thermal-fluid-system\/\" \/>\n<meta property=\"og:locale\" content=\"it_IT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Stolthaven Dagenham Ltd\" \/>\n<meta property=\"og:description\" content=\"Babcock Wanson has designed a new thermal fluid system to accommodate its high efficiency Thermal Fluid Heaters at Stolthaven Dagenham Ltd.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.babcock-wanson.com\/it\/portfolio\/stolthaven-dagenham-ltd-thermal-fluid-system\/\" \/>\n<meta property=\"og:site_name\" content=\"Babcock Wanson\" \/>\n<meta property=\"article:modified_time\" content=\"2020-03-19T10:52:06+00:00\" \/>\n<meta property=\"og:image\" content=\"http:\/\/www.babcock-wanson.com\/wp-content\/uploads\/2014\/01\/Stolthaven-1260x643.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1260\" \/>\n\t<meta property=\"og:image:height\" content=\"643\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"5 minuti\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.babcock-wanson.com\/it\/portfolio\/stolthaven-dagenham-ltd-thermal-fluid-system\/\",\"url\":\"https:\/\/www.babcock-wanson.com\/it\/portfolio\/stolthaven-dagenham-ltd-thermal-fluid-system\/\",\"name\":\"Stolthaven Dagenham Ltd - 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