{"id":30872,"date":"2018-10-24T12:28:46","date_gmt":"2018-10-24T11:28:46","guid":{"rendered":"https:\/\/www.babcock-wanson.com\/2020\/07\/23\/thermal-fluid-heating-systems-or-steam-generators\/"},"modified":"2021-08-04T16:11:10","modified_gmt":"2021-08-04T15:11:10","slug":"thermal-fluid-heating-systems-or-steam-generators","status":"publish","type":"post","link":"https:\/\/www.babcock-wanson.com\/pt-pt\/2018\/10\/24\/thermal-fluid-heating-systems-or-steam-generators\/","title":{"rendered":"Sistemas de aquecimento de fluido t\u00e9rmico ou geradores de vapor?"},"content":{"rendered":"
Ao longo do \u00faltimo quarto de s\u00e9culo, a ind\u00fastria lentamente, mas de forma constante, afastou-se da tecnologia de gera\u00e7\u00e3o de vapor como o m\u00e9todo de aquecimento de processo industrial mais popular. \u00c0s vezes, a mudan\u00e7a tem sido para a queima directa de g\u00e1s, mas em muitas ocasi\u00f5es o aquecimento indirecto de um processo ainda \u00e9 considerado a melhor solu\u00e7\u00e3o e, para essas aplica\u00e7\u00f5es, o uso de aquecimento por fluido t\u00e9rmico provou ser a solu\u00e7\u00e3o mais eficiente em termos de energia.<\/p>\n

Ent\u00e3o, o fim \u00e9 inevit\u00e1vel para os geradores de vapor?<\/p>\n

Numa s\u00f3 palavra: N\u00e3o. Acredito que o vapor para uso em processos, especialmente na ind\u00fastria aliment\u00edcia, tem um futuro de longo prazo, pois h\u00e1 muitas aplica\u00e7\u00f5es-chave – principalmente onde o aquecimento directo e indirecto s\u00e3o necess\u00e1rios simultaneamente – onde simplesmente n\u00e3o pode ser combinado.<\/p>\n

Antes de prosseguirmos, devo salientar que Babcock Wanson fabrica sistemas de aquecimento de fluido t\u00e9rmico e geradores de vapor, portanto, o meu argumento a favor do vapor para certas aplica\u00e7\u00f5es n\u00e3o se baseia no nosso stock de produtos, mas nos nossos anos de experi\u00eancia em aquecimento de processos.<\/p>\n

Os geradores de vapor operam com o mesmo princ\u00edpio de outras tecnologias de gera\u00e7\u00e3o de vapor, em que a \u00e1gua fica confinada num espa\u00e7o restrito e \u00e9 aquecida pela queima de uma fonte de combust\u00edvel, como g\u00e1s ou \u00f3leo. O calor \u00e9 transferido atrav\u00e9s das paredes dos tubos, aquecendo a \u00e1gua e criando vapor.<\/p>\n

Um sistema de aquecimento de fluido t\u00e9rmico consiste num aquecedor conectado \u00e0 tubula\u00e7\u00e3o de fluxo e retorno que pode fornecer calor a um ou mais usu\u00e1rios ou sistemas. Em vez de \u00e1gua a correr pela tubula\u00e7\u00e3o, um fluido t\u00e9rmico \u00e9 usado como meio de transfer\u00eancia de calor.<\/p>\n

Muito do apelo dos sistemas de aquecimento por fluido t\u00e9rmico baseia -se na sua efici\u00eancia, tamanho compacto e facilidade de opera\u00e7\u00e3o. Os geradores de vapor, por outro lado, precisam de equipamentos de pr\u00e9-tratamento e condicionamento para preparar a \u00e1gua e proteger o equipamento de gera\u00e7\u00e3o de vapor contra incrusta\u00e7\u00f5es e corros\u00e3o, que podem ser caras. Um sistema de vapor tamb\u00e9m precisar\u00e1 de mais equipamentos associados do que aquecedores de fluido t\u00e9rmico, aumentando o custo e ocupando mais espa\u00e7o. Os sistemas de vapor tamb\u00e9m geralmente n\u00e3o s\u00e3o econ\u00f3micos quando a temperatura do processo \u00e9 superior a 200\u00b0 C. Por \u00faltimo, mas talvez o mais importante, um sistema de vapor raramente operar\u00e1 como um circuito totalmente fechado, portanto, sofrer\u00e1 maiores perdas gerais de calor devido \u00e0 mudan\u00e7a de fase (condensado para vapor e de volta para condensado). Todos esses s\u00e3o custos operacionais reais que n\u00e3o devem ser negligenciados ao decidir sobre a melhor solu\u00e7\u00e3o para uma determinada necessidade de aquecimento.
\nNo entanto, ao comparar os dois sistemas diferentes, \u00e9 importante n\u00e3o basear as suas considera\u00e7\u00f5es nas caldeiras de aumento de vapor tradicionais. Os modernos geradores de vapor tipo serpentina s\u00e3o realmente uma chaleira de peixes diferente. Um queimador controlado com precis\u00e3o cria uma entrada de calor definida com precis\u00e3o para uma bobina dupla de tubo de a\u00e7o, atrav\u00e9s do qual uma quantidade precisa de \u00e1gua de alimenta\u00e7\u00e3o \u00e9 bombeada. Apenas uma pequena quantidade de excesso de \u00e1gua \u00e9 alimentada na bobina. Um separador de vapor \/ \u00e1gua \u00e9 incorporado na sa\u00edda da serpentina para garantir boas condi\u00e7\u00f5es para a produ\u00e7\u00e3o de vapor dentro da pr\u00f3pria serpentina (evitando o sobreaquecimento) e vapor seco de boa qualidade na sa\u00edda do separador.<\/p>\n

Usando este m\u00e9todo, os geradores de vapor maximizam a efici\u00eancia, reduzindo as emiss\u00f5es gerais de carbono. Os geradores de vapor Babcock Wanson ESM, por exemplo, fornecem efici\u00eancias operacionais de at\u00e9 96% com emiss\u00f5es gerais muito baixas.<\/p>\n

Em compara\u00e7\u00e3o com a tecnologia de gera\u00e7\u00e3o de vapor mais antiga, os geradores de vapor do tipo serpentina podem n\u00e3o apenas ser consideravelmente mais eficientes em termos de energia e ecologicamente correctos, mas podem ser mais seguros para operar, pois a chance de uma explos\u00e3o de \u00e1gua pressurizada \u00e9 virtualmente eliminada. Eles tendem a ser menores em termos gerais, mais f\u00e1ceis de controlar e mais silenciosos e limpos em opera\u00e7\u00e3o. Eles tamb\u00e9m s\u00e3o muito r\u00e1pidos em aumentar o vapor (t\u00e3o rapidamente quanto cinco minutos de uma partida a frio at\u00e9 a produ\u00e7\u00e3o total); um recurso muito importante quando a demanda do processo \u00e9 intermitente ou come\u00e7a e para diariamente.<\/p>\n

Portanto, os geradores de vapor percorreram um longo caminho desde seus antecessores.<\/p>\n

Por\u00e9m, onde os geradores de vapor realmente se destacam \u00e9 com sua capacidade de transferir calor a uma temperatura constante e com altas taxas de transfer\u00eancia de calor devido ao calor latente libertado durante a condensa\u00e7\u00e3o.<\/p>\n

\u00c9 essa transfer\u00eancia de calor est\u00e1vel e eficiente em temperaturas mais baixas que torna os geradores de vapor ideais para aquecer grandes quantidades de \u00e1gua quente de processo.<\/p>\n

Acredito que uma das raz\u00f5es para o fim das vendas de equipamentos a vapor n\u00e3o \u00e9 necessariamente que a ind\u00fastria n\u00e3o quer vapor; na verdade, \u00e9 por causa da escassez de fabricantes de geradores de vapor. \u00c9 preciso experi\u00eancia excepcional para projectar e fabricar geradores de vapor e, mais importante, fornecer o suporte de engenharia e a equipa necess\u00e1ria para uma instala\u00e7\u00e3o bem-sucedida, e muitos fabricantes simplesmente optaram por sair.<\/p>\n

A Babcock Wanson oferece uma gama completa de produtos e servi\u00e7os para caldeirarias e outras necessidades de aquecimento de processo. Para obter mais informa\u00e7\u00f5es, entre em contacto com Babcock Wanson no 020 89537111 ou info@babcock-wanson.co.uk.<\/p><\/div>\n

<\/p>\n","protected":false},"excerpt":{"rendered":"

Ao longo do \u00faltimo quarto de s\u00e9culo, a ind\u00fastria lentamente, mas de forma constante, afastou-se da tecnologia de gera\u00e7\u00e3o de vapor como o m\u00e9todo de aquecimento de processo industrial mais popular. \u00c0s vezes, a mudan\u00e7a tem sido para a queima directa de g\u00e1s, mas em muitas ocasi\u00f5es o aquecimento indirecto de um processo ainda \u00e9…<\/p>\n","protected":false},"author":1,"featured_media":29722,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_relevanssi_hide_post":"","_relevanssi_hide_content":"","_relevanssi_pin_for_all":"","_relevanssi_pin_keywords":"","_relevanssi_unpin_keywords":"","_relevanssi_related_keywords":"","_relevanssi_related_include_ids":"","_relevanssi_related_exclude_ids":"","_relevanssi_related_no_append":"","_relevanssi_related_not_related":"","_relevanssi_related_posts":"","_relevanssi_noindex_reason":"","_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[5318],"tags":[],"class_list":["post-30872","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blogue-tecnico"],"acf":[],"yoast_head":"\nThermal Fluid Heating Systems or Steam Generators? - Babcock Wanson<\/title>\n<meta name=\"description\" content=\"There are two common choices for 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