{"id":30873,"date":"2018-10-24T12:29:08","date_gmt":"2018-10-24T11:29:08","guid":{"rendered":"https:\/\/www.babcock-wanson.com\/2020\/07\/23\/the-alternative-to-steam-heating-in-breweries\/"},"modified":"2021-09-11T11:47:44","modified_gmt":"2021-09-11T10:47:44","slug":"the-alternative-to-steam-heating-in-breweries","status":"publish","type":"post","link":"https:\/\/www.babcock-wanson.com\/pt-pt\/2018\/10\/24\/the-alternative-to-steam-heating-in-breweries\/","title":{"rendered":"A alternativa ao aquecimento a vapor em cervejarias"},"content":{"rendered":"
Chris Horsley, director administrativo da Babcock Wanson, analisa a alternativa ao vapor como m\u00e9todo de aquecimento preferido pelos fabricantes de cerveja.<\/p>\n

No sector cervejeiro, o vapor tem sido tradicionalmente usado como m\u00e9todo de aquecimento preferido.<\/p>\n

Todos entendemos o vapor. As caldeiras de tubo de inc\u00eandio e, numa extens\u00e3o um pouco menor, os geradores de vapor t\u00eam fornecido aos cervejeiros, h\u00e1 d\u00e9cadas, aquecimento no processo \u00e0 base de vapor. A produ\u00e7\u00e3o de mosto \u00e9 um processo que consome muita energia e requer uma quantidade consider\u00e1vel de calor. Esses m\u00e9todos de aquecimento tradicionais tiveram um bom desempenho e funcionaram continuamente.<\/p>\n

Ent\u00e3o, por que mudar agora e qual \u00e9 a alternativa?<\/p>\n

A alternativa s\u00e3o os sistemas de aquecimento de fluido t\u00e9rmico. Quanto ao motivo da mudan\u00e7a agora, sugeriria que tradicionalmente as principais cervejarias que fazem milh\u00f5es de gal\u00f5es de cerveja e lager continuar\u00e3o a usar grandes caldeiras a vapor do tipo firetube e geradores de vapor. Por\u00e9m, com o incr\u00edvel crescimento do mercado de cervejas artesanais, feitas por pequenas cervejarias independentes, o vapor nem sempre deve ser considerado a solu\u00e7\u00e3o mais atraente ou acess\u00edvel.<\/p>\n

Em compara\u00e7\u00e3o com os principais participantes do sector, essas cervejarias independentes est\u00e3o a produzir pequenas quantidades de cerveja, de acordo com padr\u00f5es exigentes. No entanto, o processo de fermenta\u00e7\u00e3o \u00e9 essencialmente o mesmo. Como resultado, se o vapor for escolhido como fonte de calor, uma vers\u00e3o em menor escala de uma usina a vapor \u00e9 necess\u00e1ria, com todos os custos, m\u00e3o de obra qualificada e requisitos de inspec\u00e7\u00e3o de uma grande cervejaria.<\/p>\n

Optar pelo aquecimento por fluido t\u00e9rmico remove todos esses problemas de uma vez e, mais importante, n\u00e3o afecta o sabor da cerveja final. Os sistemas de Fluido T\u00e9rmico s\u00e3o muito mais f\u00e1ceis de usar e, portanto, n\u00e3o requerem pessoal especializado, s\u00e3o muito compactos e t\u00eam um consumo de energia consideravelmente menor.<\/p>\n

O aquecimento por fluido t\u00e9rmico baseia-se num princ\u00edpio semelhante a um sistema de \u00e1gua quente sanit\u00e1ria. Consiste num aquecedor conectado a uma tubula\u00e7\u00e3o de fluxo e retorno de a\u00e7o carbono que pode fornecer calor a um ou mais usu\u00e1rios ou sistemas. Em vez de \u00e1gua correr pela tubula\u00e7\u00e3o, um fluido t\u00e9rmico – na maioria das vezes um \u00f3leo simples – \u00e9 usado como meio de transfer\u00eancia de calor.<\/p>\n

Um dos principais factores para alcan\u00e7ar n\u00edveis muito altos de efici\u00eancia energ\u00e9tica do sistema \u00e9 a capacidade de um sistema de fluido t\u00e9rmico de trabalhar em altas temperaturas (at\u00e9 350\u00b0C na forma padr\u00e3o) num circuito fechado simples. Quando comparado a um sistema de vapor, isso significa que n\u00e3o h\u00e1 altera\u00e7\u00f5es de estado do fluido, portanto, n\u00e3o h\u00e1 condensa\u00e7\u00e3o e, portanto, nenhuma perda de vapor instant\u00e2neo, nenhuma perda de descarga ou compensa\u00e7\u00e3o de \u00e1gua necess\u00e1ria, nenhuma descarga de efluente e opera\u00e7\u00e3o completamente livre de corros\u00e3o sem a necessidade de produtos qu\u00edmicos de tratamento dispendiosos. Tudo isso resulta numa economia substancial.<\/p>\n

A primeira caldeira de mosto a usar um aquecedor de fluido t\u00e9rmico Babcock Wanson – e possivelmente o primeiro aquecedor de fluido t\u00e9rmico no sector de cerveja tanto quanto sabemos – foi a Wye Valley Brewery em Herefordshire. Na planta Wye Valley 80brl, o sistema de caldeira externo do mosto e o cobre est\u00e3o localizados ao lado de um aquecedor de fluido t\u00e9rmico Babcock Wanson TPC1000B, que \u00e9 alimentado com GLP. O fluido t\u00e9rmico circula atrav\u00e9s do trocador de calor da caldeira do mosto que, devido ao uso do fluido t\u00e9rmico, n\u00e3o requer classifica\u00e7\u00e3o como vaso de press\u00e3o. Depois de ferver, o mosto ser\u00e1 termossif\u00e3o atrav\u00e9s do trocador de calor sem a necessidade de usar a bomba de fundi\u00e7\u00e3o de cobre.<\/p>\n

O sistema de controle da caldeira de mosto foi uma considera\u00e7\u00e3o importante para Wye Valley. O seu produto mais vendido \u00e9 a Herefordshire Pale Ale, que tem uma cor de apenas 8 EBC, portanto, \u00e9 necess\u00e1rio muito cuidado com a selec\u00e7\u00e3o da cor. O sistema de controle integrado, acoplado a um fluxo fixo de fluido t\u00e9rmico e ao sistema de controle do queimador Babcock Wanson, garantiu uma transfer\u00eancia de calor muito precisa para o processo, o que tamb\u00e9m significa custos gerais de combust\u00edvel reduzidos.<\/p>\n

Mais recentemente, a Freedom Brewery – a cervejaria artesanal original do Reino Unido – passou a usar um aquecedor de fluido t\u00e9rmico Babcock Wanson TPC400B no seu site Abbots Bromley em Staffordshire, numa configura\u00e7\u00e3o semelhante. Comentando sobre a sua decis\u00e3o de deixar de usar o vapor, Andrew Taylor, Diretor da Freedom Brewery, diz: \u201cescolhemos o fluido t\u00e9rmico porque era mais econ\u00f3mico para instalar e operar, requer menos espa\u00e7o do que o vapor e oferece uma solu\u00e7\u00e3o mais ecol\u00f3gica.\u201d Certamente, os sistemas de aquecimento de fluido t\u00e9rmico s\u00e3o altamente compactos e n\u00e3o requerem trabalho especializado no local, o que significa que podem ser colocados num local conveniente perto do usu\u00e1rio, sem a necessidade de salas especializadas ou longos trechos de tubula\u00e7\u00e3o de distribui\u00e7\u00e3o.<\/p>\n

Desde a instala\u00e7\u00e3o, Andrew est\u00e1 extremamente satisfeito com o desempenho do aquecedor de fluido t\u00e9rmico: \u201co aquecedor superou as expectativas. \u00c9 compacto, muito mais r\u00e1pido de operar do que uma caldeira a vapor e, por n\u00e3o usar vapor como meio de transfer\u00eancia de calor, \u00e9 muito menos dispendioso de operar, pois n\u00e3o h\u00e1 tratamento de \u00e1gua<\/a> e n\u00e3o h\u00e1 retorno de condensa\u00e7\u00e3o\u201d.<\/p>\n

Em \u00faltima an\u00e1lise, para Andrew, a redu\u00e7\u00e3o nos custos de energia foi realmente o factor mais not\u00e1vel: \u201cOs nossos custos de energia por litro fabricado s\u00e3o agora um sexto do que eram antes! Isso ocorre em parte porque o sistema combina precisamente a entrada de combust\u00edvel com os requisitos de energia da planta para a maior efici\u00eancia operacional pratic\u00e1vel. Com a menor exig\u00eancia de entrada de energia, as emiss\u00f5es totais de escape tamb\u00e9m diminuem – outro benef\u00edcio ambiental para a Cervejaria Freedom.
\nO uso de fluido t\u00e9rmico em vez de \u00e1gua tem outros benef\u00edcios importantes, incluindo a remo\u00e7\u00e3o de problemas causados por incrusta\u00e7\u00e3o se o tratamento de \u00e1gua n\u00e3o funcionar bem ou congelamento devido a baixas temperaturas ambientes, bem como maior seguran\u00e7a.
\nEmbora os aquecedores de fluido t\u00e9rmico sejam usados extensivamente numa ampla gama de ind\u00fastrias, eles permanecem pouco conhecidos no sector cervejeiro. Isso \u00e9 estranho, pois os seus benef\u00edcios geralmente superam consideravelmente os do vapor, especialmente quando se trata de consumo de energia, como espero ter demonstrado aqui. Acredito que a confian\u00e7a cont\u00ednua no vapor se resume \u00e0 tradi\u00e7\u00e3o; tudo bem, mas s\u00f3 porque sempre foi feito dessa forma n\u00e3o significa que n\u00e3o haja uma solu\u00e7\u00e3o alternativa melhor: sistemas de aquecimento de fluido t\u00e9rmico.<\/p>\n

A Babcock Wanson oferece uma gama completa de produtos e servi\u00e7os para caldeirarias e outras necessidades de aquecimento de processo. Isso inclui caldeiras a vapor, aquecedores de fluido t\u00e9rmico, geradores r\u00e1pidos de vapor e caldeiras de \u00e1gua quente<\/a> para VOC e tratamento de odores por oxida\u00e7\u00e3o t\u00e9rmica, tratamento de \u00e1gua ou solu\u00e7\u00f5es de aquecimento de ar de processo. Para obter mais informa\u00e7\u00f5es, entre em contacto com Babcock Wanson em 020 89537111 ou info@babcock-wanson.co.uk.<\/div>\n

<\/p>\n","protected":false},"excerpt":{"rendered":"

Chris Horsley, director administrativo da Babcock Wanson, analisa a alternativa ao vapor como m\u00e9todo de aquecimento preferido pelos fabricantes de cerveja. No sector cervejeiro, o vapor tem sido tradicionalmente usado como m\u00e9todo de aquecimento preferido. Todos entendemos o vapor. As caldeiras de tubo de inc\u00eandio e, numa extens\u00e3o um pouco menor, os geradores de vapor…<\/p>\n","protected":false},"author":1,"featured_media":29727,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_relevanssi_hide_post":"","_relevanssi_hide_content":"","_relevanssi_pin_for_all":"","_relevanssi_pin_keywords":"","_relevanssi_unpin_keywords":"","_relevanssi_related_keywords":"","_relevanssi_related_include_ids":"","_relevanssi_related_exclude_ids":"","_relevanssi_related_no_append":"","_relevanssi_related_not_related":"","_relevanssi_related_posts":"","_relevanssi_noindex_reason":"","_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[5318],"tags":[],"class_list":["post-30873","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blogue-tecnico"],"acf":[],"yoast_head":"\nThe alternative to steam heating in breweries - Babcock Wanson<\/title>\n<meta name=\"description\" content=\"In the brewery sector steam has traditionally been used as the heating method of choice but an alternative is thermal fluid heat systems. 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