Steam Outputs from 10000 kg/h to 34000 kg/h
The PowerPack fire tube boilers are three-pass design with a flue gas tubular reversing chamber. This exclusive Babcock Wanson technology offers great operating flexibility and ensures unrivalled efficiency and reliability over the long term.

Environmentally friendly

The PowerPack boiler from Babcock Wanson combines the best available technology in boiler design with very high efficiency resulting in low operating costs and reduced emissions. The PowerPack boiler is designed to meet the latest European environmental legislation in terms of pollutant emission and can even exceed regulations requirements when fitted with Babcock Wanson combustion equipment.

Low consumption

Perfect boiler – burner combination
The perfect match between the boiler shell and burner ensures reliable and efficient operation. Efficiencies over 98% (R-Eco) and 105% (condensation) can be achieved with the relevant fitted Babcock Wanson economiser and heat recovery system.
High performance across the power range
Steady performance is a key feature of Babcok Wanson equipment. Dedicated burner combustion head design linked to very high turndown ratios provide accurate control of excess air and minimum start/stop cycles. This ensures best possible performance across a wide process operating range.
Low electrical consumption
The very low gas side pressure drop reduces massively the electrical consumption of fans, which is further enhanced by the variable speed combustion air and feedwater drives.

High Performance

Robust Construction For Long Life
PowerPack boilers are three-pass design with a flue gas tubular reversing chamber offering a high efficiency and remarkable reliability. Welded outside the pressure part body, this proven feature, does not require any furnace tie rods or reinforcement of the reversing chamber and gives an exceptional flexibility to the shell and furnace expansion allowing important steam load changes with minimal operational stress. Being continuously cooled by water circulation, the flue gas reversing chamber requires a very low maintenance and does not need any refractories.
Easy Access
The PowerPack design includes full access to front smoke and furnace tubes via large easy use doors. Rear tubeplate and furnace tube access is simple and complete due to the unique tubular reversal chamber which minimises refractory requirements and complex tie rod requirements. SteamPack standard construction includes an integrated up-level access platform for simple, safe access and to ease the maintenance and operation.
Reduced Operating Cost
The Powerpack series offers a high standard of instrumentation and control, enabling monitored or without human presence operation, according to Babcock Wanson’s exclusive operating modes, and meeting the constraints of all industrial processes, in compliance with CE regulations and European standard EN12953. Regardless of the intervention mode, from BW Permanent Presence, BW3 days, BW7 days to BW720 hours, the boilers operate continuously within the authorised limits and stop and lock automatically when the limits are exceeded.

Why Choose The Powerpack Boiler From Babcock Wanson?

  • Very high efficiency and low emissions
  • High burner turndown ratios
  • Micromodulation as standard
  • Simple and easy maintenance
  • Robust design for very long life
  • Economisers
  • Condensing economiser option
  • Connectivity with our system
  • Combustion air pre-heater
  • Dual and mixed fuel firing options
  • O2 and CO trim options
  • A fully integrated steam solution



PowerPack – Fire Tube Boilers

PowerPack Model 10.0 12.0 15.0 17.0 21.0 25.0 27.0 30.0 34.0
Steam Output (1) Kg/h 10000 12000 15000 17000 21000 25000 27000 30000 34000
Power Output (1) kW 7340 8875 11122 12465 15365 18282 19702 22117 24905
Width A (2) mm 3410 3485 3605 3865 3940 4030 4290 4480 4795
Lenght B (2) mm 8770 10460 10600 11300 12430 13880 14130 14000 16100
Height C (economiser included) (2) mm 3940 4050 4250 4330 4530 4900 5100 5560 6060
Weight fully flooded Kg 42000 41500 46500 51500 75000 80500 91200 100800 108200

(1) At 15 barg and feedwater at 105°C.

(2) Overall dimensions include fitted burner and boiler mountings.